Hull & Deck Assembly 

            I started by sitting down at the kitchen table and wrote my own instructions.  Since I would be referring to the kit instructions, the GMM brass instructions, and a stack of other modeler’s experiences building the kit - I thought it would be easier to write a blueprint in logical steps.  I wanted to think about when to add the brass to a certain assembly and what painting needed to be done in what sequence.  It worked well for me.

            I started by drilling out the three prominent holes in the bow.  I believe these are for mooring lines but I’m not certain.  I rummaged through my spares box for circular tubes and found a few.  Slicing them to about 3 mm heights, I sanded them down and glued them in place using a bow photograph as a guide.  I then used my MiniDremel to drill them out.  The other bow pieces were installed and the bow piece also had the molded in openings drilled out.

            The bow section was glued and screwed to the main hull.  Squadron White putty was employed to fill the considerable seam around the hull.  Instead of sanding, I used the method illustrated on another webzine where you use nail polish remover to soften the putty and wipe away the excess.  The acetone in the nail polish remover allows you to remove excess putty easily.  Q-tips were used for this and just a light sanding finished the job.  A few spots required repetition of this step but it was cleaner than sanding and saved detail.

            I then proceeded to attach the hangar doors and the elevator supports.  Photo-etched (I’ll call the brass “PE” from here on out) hangar safety rails were attached as per the GMM instructions.  The port and starboard bow sponsons were assembled next—one for a Sea Sparrow missile launcher and the other for a CIWS.

            Let me take a break here and talk about paint.  I read what many other modelers used for paints and not one was the same as another!  I needed to find a color for the main grey of the hull and island (Haze Grey) and for the “non-skid” flight deck and other horizontal surfaces.  The non-skid is a very dark grey that varies in shade from one square foot to another on the flight deck.  I had many choices but decided to mix a batch consisting of flat black mixed with flat white until I got a nice charcoal grey.  I would use sanding and chalk pastels later on to vary the shading.

            The reason I tell you this now is because that after the sponsons were assembled- I painted the horizontal areas (the portion where sailors walk) my non-skid color.  When dry, I used Scotch clear tape to mask off this color using a sharp blade to clean the mask.  Then finally they were attached to their locations on the hull.  This procedure was followed for all sponsons and cleat decks around the hull.

            I then turned to the stern.  The SPS-41 platform was treated to two PE supports and a small railing section.  The remainder of the stern was assembled with no trouble and a light sanding was needed to smooth the outer piece to the surrounding hull.

            The next major task was to remove the flight deck and elevator safety netting around the ship.  The kit’s molded plastic netting really detracts from the overall look and the GMM brass replaces it beautifully.  I used a combination of my sprue cutter, #11 Exacto blades, and a final sanding to remove the plastic.  To give the brass some support, I used a scribing tool and a ruler to scribe straight line below the deck level to give the flat brass a ridge to rest against.  With CA glue and this ridge, the brass lined up nicely and was anchored.  Check out the pics of this brass netting all around the model and you can see how much better these PE parts make the model look.

            With my attention squarely on the flight deck, I added the antenna supports and other various under-deck fittings.  I left off the numerous hose reels for now because these will be replaced with PE and I am saving that tedious chore for the end.  Elevators were placed in their support braces and glued in the up position after the deck was attached.  The flight deck attaches with the bow section followed by the stern section.  The middle deck section fits in notches and completes this step.  I used many clamps and clothespins to secure these pieces while drying. 

Island Assembly

             The island assembles easily but here is where many plastic parts are replaced with PE.  I clamped the main pieces of the square island and set to dry.  In the meantime, I replaced the plastic safety cage with a rounded PE part using a brush handle to get the curve.  The four sides of the island fit fairly well with a bit of sanding needed to clean up each corner.  The radars were replaced with brass and look infinitely better than the plastic.  Much time was spent on the masts. Each level was replaced by thinner PE parts.  The railing added on these parts was a bit of a challenge to get the right width but they look great.  The various plastic sensors and such were attached carefully and the final mast assembly was set aside to await painting.

            There is a fair amount of railing to be added to the island and this was done over the course of a few nights.  I measure how many rail “sections” are needed and also where a bend is needed trying to limit the number of bends or curves to 3-4.  More than that gets to be too much for me and I end up losing the correct shape.  Using this 3-4 bend method, I got the railing around the island and am very happy with the way it looks—only a few screw-ups and I fixed most of those!

            The mast was carefully glued to the island and I drilled a hole in the bottom of the island, which will not be seen to use as a holding support while painting.  Chopsticks have a lot of uses for the modeler for holding fuselages, and islands, while painting!  

            I already discussed the non-skid color.  For the main hull color- haze grey- there are no current mainstream paint manufacturers that have a close match.  I have used Tamiya Spray Haze Grey but that has too much of a blue tint.  Another modeler suggested Testors Model Master Neutral Grey FS36270 as a good match and I must agree.  It looks spot on when airbrushed in thin coats.

            For the bottom hull color, I could find no color photos so I cut a corner here.  I was in Home Depot perusing their spray paint aisle and noticed a can called “Colonial Red” made by Rust-Oleum in the American Accents line of colors.  For $4.00-  it looked good to me.  I sprayed this color on first and I must say it went on with no runs, no drips, and no errors.  After a day to dry completely, I masked the red off completely.  Next was a thin spray of flat black for the waterline boot.  Another day to dry and this thin line was masked off following the raised line on the plastic.  Then it was a full bottle and half of the Neutral Grey mixed with thinner in a marathon airbrush session.  I also sprayed the entire island and the brass frets with the unused railing sections.

            When dry, my next step was to brush paint my non-skid color on the flight deck. Why brush painting?  My rationale was that after reading numerous descriptions and looking at many color photos of the deck; the color varies from one square foot to another.  Oil and exhaust stains, foot traffic, and many other factors contribute to a variety of shades of grey.  I decided I would brush on thin coats going heavier in some spots, less in others and would end it with a sanding session.  Later on I would use chalk pastels to weather the deck up a bit.

CONSTRUCTION CONTINUES IN PART 2…

            Well, I am in the process of masking and painting the various deck features not included as decals with the kit.  This includes the landing stripes, “65” on the bow and other warning stripes.  Thanks for reading this far!  Part 2 will cover the deck painting, final assembly, the air wing, and final weathering.  Until next time…happy modeling.

On to part 2

http://www.fas.org/man/dod-101/sys/ship/cvn-65.htm 

http://www02.clf.navy.mil/enterprise/ 

http://www.steelnavy.com/CVN65.htm 

for a pretty good list of the kit’s shortcomings, you can try http://www.quuxuum.org/rajens_list/shiprevs.html#TamiyaCVN65

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